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原機床中，變頻器和機床控制系統要進行實時通訊，傳遞運行信息.解決好新變頻器和原系統的通訊，成為改造成功的關鍵。通過分析原系統的電路組成，信號走向，接口關系，設計新的電路，滿足系統控制邏輯。特別是在新電路中，在MF-9的外部停止控制端子2P19接入冷卻水控制邏輯，在冷卻水未接通的情況下，變頻器不能運行，以防止磨頭在無冷卻的情況下運行而燒毀，達到保護磨頭的目的.設備安裝好后，根據電主軸的電氣參數，設置好變頻器的額定頻率、額定電壓等參數，根據工藝要求設定好輸出頻率、加減速時間、補償等參數這些參數一定要符合設備要求，否則，輕者加工質量不合格，嚴重的還要燒毀磨頭。經過以上改造，磨頭運轉良好，可完全滿足工藝要求。因此，又陸續改造了幾臺ACOM變頻器。
　　在這些MF9變頻器的使用過程中，有1臺變頻器出現額定頻率只能設在300Hz的故障.經檢查，外部線路正常，故障應在設置存儲電路.為了應急生產和節約維修費用，嘗試著采用頻率編碼來設定變頻器的輸出頻率，將內部接線端子的2P9、2P8、2P6、2P5短接，則設定輸出頻率為1500Hz.實際運行變頻器，可以使用，檢查工作頻率正好為1500Hz.通過對機床線路進行改造設計，投入使用后機床運轉良好，而且由于采用了大容量的變頻器，**了改造前常常出現的非故障性跳閘，提高了機床的工作穩定性。為進口設備備件國產化的研究工作積累了一些經驗，目前已改裝6臺變頻器，每臺變頻器減少投入19萬元，節約維修資金110余萬元，這一技術在同行業或高精制造行業中有廣泛的應用和推廣價值，具有顯著的經濟效益和良好的社會效益。

漳州鼎晟達自動化設備有限公司是一家多年專業從事大型進口系統（集散式控制系統、可編程控制器、冗余容錯控制系統、機器人系統）備件銷售。長年與歐美，北美等全球知名工業廠商建立起穩定的合作關系，產品直接國外進口，省掉中間環節，為廣大企業用戶節約開支！目前公司業務遍布全國各省市，經過多年的服務，總結出專為系統用戶服務的成熟模式，實現服務的人性化、流程的簡單化以及管理的規范化，**幫助客戶延長電氣設備的使用周期，降低運營成本，控制停產風險、提高生產效率！主營國際知名品牌工控系統備件：AB SLC500,PL5，ABB機器人，GE，FOXBORO I/A，TIRCONEX，瑞恩，西屋OVATITONT，西門子,MOORE，MODICON,KUKA機器人，安川機器人，貝利，貝加萊，博世傳動，HONEYWELL。
長期以來，公司堅守“重視合同 , 確保質量 : 準時交付 , 嚴守承諾” 經營理念；以極大的熱情致力于創造和實現富**力的企業管理模式；運用先進的計算機管理系統，建有完善的信息化管理平臺，為采購、管理、銷售、服務等各個業務環節的信息化服務，大大增強了企業核心競爭力。
***************漳州鼎晟達自動化設備有限公司***************
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MTSW-150-11-S-D-640 SAMTEC
WLAVA32994-02/01 OTHER
MN864502 PANASONIC
TLP4597G(F) TOSHIBA
IRF6622TRPBF INTERNATIONAL RECTIFIER
93AA86/SN MICROCHIP
QSMC-A435-ZA0M1 AVAGO TECHNOLOGIES
ROV10-471K RAYCHEM
TAJB475K025R AVX
FQH140N10 FAIRCHILD
MF1/4DLT52R2261F KOA
OPA4350UA BURR-BROWN
PCT2.225BK NEMCO
CRCW12064R70FKEA0C VISHAY
1N4148WS-7-F DIODES INC.
TPS62200DBVT TEXAS INSTRUMENTS
RG82845G(SL6PR) INTEL
CNY173SD FAIRCHILD
FQT4N25TF FAIRCHILD
ECUV1H1R5CCN MATSUSHITA ELECTRONIC
LR2512-R20FW WELWYN
DS89C21TMX/NOPB NATIONAL SEMICONDUCTOR
MAX4117ESA MAXIM
AC5520-SLGMU INTEL
AQY27*X MATSUSHITA ELECTRONIC
SAK-C164CI-LM INFINEON



資訊來源：漳州鼎晟達自動化設備有限公司